Direct Square Forming Tube Mill: LW120-LW2000

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LW1200 Direct Square Forming Tube Mill Line

1. Directly square multi-point pre-bending forming;

2. The molding process is a combined mold design, no need to change rollers, only electric adjustment is required;

3. The entire line is PLC controlled, one-button reset, high degree of automation.

  • Description
  • Production Process
  • Basic Parameters

LW1200 Square Tube Forming Machine

The LW1200 direct square forming tube mill line is designed for efficient production of large-size square and rectangular steel tubes. As a professional DFT tube mill, it adopts direct square forming technology to reduce unnecessary round-to-square deformation, helping manufacturers improve forming accuracy, tube surface quality, and production efficiency.

This square tube forming machine is suitable for producing structural square tubes and rectangular tubes used in construction, steel structures, bridges, machinery manufacturing, photovoltaic supports, industrial frames, and other heavy-duty applications. With multi-point pre-bending forming, electric adjustment, and PLC control, the LW1200 tube mill line provides a reliable solution for manufacturers who require stable output, accurate sizing, and flexible production.

Key Advantages of Square Tube Forming Machine

Direct Square Forming Technology

The Square Tube Forming machine uses direct square forming instead of the traditional round-to-square process. This helps reduce forming stress, improve tube corner quality, and support more stable production of square and rectangular tubes.

Electric Adjustment, Less Roller Change

The combined mold design allows electric adjustment during size changes, reducing the need for frequent roller replacement. For tube manufacturers, this means shorter changeover time, lower labor intensity, and improved production flexibility.

PLC Control and High Automation

The whole line is controlled by a PLC system with one-button reset function. The high level of automation helps improve operation consistency, reduce manual adjustment errors, and support continuous production.

Suitable for Large-Size Square and Rectangular Tubes

The LW1200 square tube forming machine is suitable for producing square tubes from 170×170mm to 300×300mm and rectangular tubes with height and width from 170mm to 300mm. It is a practical choice for factories producing medium and large structural steel tubes.

Stable Welding and Online Inspection

The Square Tube Forming line can be equipped with high-frequency welding, burr removal, zinc spraying, weld polishing, water cooling, eddy current flaw detection, and ultrasonic flaw detection. These configurations help improve weld quality and ensure that finished tubes meet industrial application requirements.


Square Tube Forming Machine

Loading

Uncoiling

Straightening

Clamping and Leveling

Shearing and Butt Welding →Accumulator

Forming, High-frequency Extrusion Welding, External (Internal) Burr Removal, Zinc Spraying, Weld Polishing, Water Cooling, Weld Eddy Current Flaw Detection, Ultrasonic Flaw Detection Position, Sizing, Rough Straightening

Milling and Cutting

Sizing

Conveyor Roller

Automatic Palletizing, Manual Packing

Marking

Inspection and Collection

Warehousing


Item nameTechnical Parameters
Raw materialLow carbon steel, low alloy steel, Zn-Al-Mg alloy etc.
Total powerAbout 2500KVA
High frequency welding machine1000kw
Roll weight≤32T
Square tube170x170~300x300mm
Rectangular tubeHeight 170~300mm; Width 170~300mm
Thickness4.0~14.0mm
Tube mill speed10~20m/min
Tube length4~12m
Recommended plant dimension220m×24m×8m (Distance from overhead crane track to ground)
(Customized design can be made according to the customer's workshop)


Applications of Square Tube Forming Machine

The LW1200 square tube forming machine is widely used for producing square and rectangular tubes for:

  • Steel structure buildings

  • Construction and infrastructure projects

  • Photovoltaic mounting systems

  • Industrial machinery frames

  • Bridge and support structures

  • Automotive and transportation components

  • Warehousing racks and heavy-duty frames

  • Large equipment manufacturing

For buyers who need a stable square tube production line for high-strength structural tubes, the LW1200 direct square forming tube mill line offers a strong balance between forming accuracy, production efficiency, and long-term reliability.

Contact Great Wall to get a customized tube mill line proposal based on your tube size, material thickness, capacity requirement, and workshop layout.


Square Tube Forming Machine

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